Overmolded Cable Connectors

Cable assembly overmolds are no longer the hard plastic that they were decades ago mold compounds now allow for a soft tactile feel providing surfaces able to be held onto while using.

Overmolded cable connectors.

The first step is to apply an inner mold which is used to encapsulate the terminations and the cable wires as well as provide a support structure for the exterior or cosmetic outer mold. With the majority of movement between the cable and connector occurring at the cable exit overmolding improves performance and enhances the cable life. Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector family. Overmolded cable assemblies offer 360 degree strain relief improved pull strength and flexible support at the cable exit.

Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs. Dc electronics can build to print most custom overmolded cable assemblies designed for today s sophisticated applications. How are overmolded cable connectors created. Cable assemblies can make use of overmolded boots with resilient resins that provide strain relief.

Onanon is able to custom design these parts to adhere to your ergonomic and aesthetic requirements. Often when consumer home appliance and telecommunication customers need cable assemblies they need multiple vendors to acquire connectors cables and the actual assembly. Overmolding a cable connector typically employs a two step process. Designed for the mobile equipment industry these overmolded connectors feature an integrated led circuit on the wedgelock allowing for multi direction troubleshooting indication.

Rugged contact design ensures longevity in demanding environments while the overmolded design tpe jacket and ip67 rating provide additional reinforcement. Apply the inner mold. Overmolded connectors by overmolding it is possible to prevent water ingress completely even if the cable jacket is breached. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry the team at dc electronics will make it possible.

Overmolded cable assemblies norcomp s m5 series overmolded cable assemblies are part of its vulcon range of compact circular connectors and are designed for use in a variety of applications that require ruggedized compact connector solutions that deliver secure reliable signal transfer including transportation and read more. The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape.